Crumpled carbon nanotube forests, or CNT forests, are a potential solution to the power needs of future wearable technology, say researchers.

The newly developed supercapacitor demonstrates solid performance and stability, even when researchers stretch it to 800 percent of its original size for thousands of stretching/relaxing cycles.

The team’s results, which appear in the journal Advanced Energy Materials, may spur the development of new stretchable energy electronic systems, implantable biomedical devices, as well as smart packaging systems.

“The key to success is the innovative approach of crumpling vertically aligned CNT arrays, or CNT forests,” says Changyong Cao, director of the Soft Machines and Electronics Laboratory at Michigan State University and an assistant professor at the School of Packaging.

IMAGINE PATCHES OF SMART SKIN FOR BURN VICTIMS THAT CAN MONITOR HEALING WHILE POWERING THEMSELVES.

“Instead of having a flat thin film strictly constrained during fabrication, our design enables the three-dimensionally interconnected CNT forest to maintain good electrical conductivity, making it much more efficient, reliable, and robust.”

Most people know wearable tech in its basic form as iWatches that communicate with smartphones. In this example, that’s two pieces of technology that need batteries. Now imagine patches of smart skin for burn victims that can monitor healing while powering themselves—that’s the future that Cao’s invention can create.

In the medical field, stretchable/wearable electronics are in development that are capable of extreme contortions and can conform to complicated, uneven surfaces. In the future, scientists could integrate these innovations into biological tissues and organs to detect disease, monitor improvement, and even communicate with medical practitioners.

The vexing problem, however, has been a complementary wearable power source—one that lasts and is durable. Why develop cool new patches if they have to run off bulky battery packs that get hot and require recharging? (That’s extreme, but you get the idea.)

Cao’s discovery is the first to use crumpled standing CNTs for stretchable energy storage applications, which grow like trees with their canopies tangled on wafers. This forest, however, is just 10-30 micrometers high.

"Other designs lose efficiency, can usually be stretched in only one direction, or malfuction completely when they are stretched at much lower levels."

After researchers transfer and crumple them, the CNT forest forms impressive stretchable patterns, like a blanket. The 3D interconnected CNT forest has a larger surface area and can be easily modified with nanoparticles or adapted to other designs.

“It’s more robust; it’s truly a design breakthrough,” says Cao, who’s also an assistant professor in mechanical engineering and electrical and computer engineering.

“Even when it’s stretched up to 300 percent along each direction, it still conducts efficiently. Other designs lose efficiency, can usually be stretched in only one direction, or malfunction completely when they are stretched at much lower levels.”

In terms of its ability to collect and store energy, Cao’s crumpled nano-forests outperformed most other CNT-based supercapacitors that are known to exist. Even though the top-performing technology can endure thousands of stretching/relaxing cycles, there’s still room for improvement.

Researchers can easily embed metal oxide nanoparticles into the crumpled CNTs so that the invention’s efficiency improves much more. The newly invented approach should spark the advancement of self-powered stretchable electronic systems, Cao adds.

Additional coauthors came from Duke University, US Naval Research Laboratory, Huazhong University of Science and Technology in China, and Massachusetts Institute of Technology. The United State Department of Agriculture and the National Science Foundation funded the research.